1400cc!
By Jeff Hain
When it comes to Yamaha performance, Riva Yamaha is one of the
watercraft industry's key players. Riva has been involved in
racing for well over a decade and has won numerous World and
National Titles. Riva is also currently working on setting the
speed record for a personal watercraft with a GP1200R that has
reportedly peaked at a top speed of 87 mph. So, when Riva owner
Dave Bamdas rang to see if I would be interested in testing a
couple of his company's newest modified craft - Big-Bore GP1200Rs
- I jumped on the opportunity. Bamdas had two Big-Bore Yamaha
WaveRunner GP1200Rs - one equipped with Riva's Stinger3 exhaust
pipe, the other with Factory Pipe's triple pipe exhaust system.
However, to find the differences between the exhaust systems of
each of these craft really wasn't why I wanted to test the boats.
The claims he made about the two craft's top speeds are what made
me want to test them. He claimed the single-pipe boat would do
70-plus miles-per-hour and that the triple-pipe-equipped boat
would do 80-plus miles-per-hour - both on pump gas. Considering
the GP1200R does about 63 mph out of the crate, a claim of 70 mph
on pump gas didn't seem that unbelievable, but 80 mph on pump
gas... well, that I had to see, and ride, for myself. So I
immediately made airline reservations - destination: Florida. Once
in Florida, my plan was to meet Bamdas, Riva tuner Tim Judge and
marketing man Mike Hodges at Riva's private test lake in Pompano
Beach to test both the Big-Bore craft.
In an effort to get optimum radar-run conditions, we met at
Riva's lake at eight o'clock in the morning the day after I
arrived in South Florida and began the testing with acceleration
and top-speed runs. After all, the top-speed claims that Bamdas
had made were the most important part of this test. Wouldn't you
agree? For the radar runs, Judge (who weighs 190-pounds) rode the
two boats while I ran the radar gun and laptop. The conditions for
testing were near perfect at Riva's test lake - there was only a
slight wind ripple on the water. Just so you know, the Riva test
lake is fresh water and it is at sea level. Judge first rode the
single-pipe-equipped GPR, and low and behold, the boat did just
what Bamdas claimed it would do - an average peak speed over
multiple runs of 71.13 mph. But, while the single-pipe-equipped,
Big-Bore GP1200R did over 70 mph, out of the hole, it was slow.
Out of the hole, the craft would just spin its impeller - big
time! The Big-Bore GPR came off the line like a Top Fueler coming
out of the burnout box at the strip. From an idle, the boat took
over three seconds to get to 20 mph, but from 20 mph and up, the
boat accelerated decently. The craft accelerated from 20 mph to
its 71-mph top speed in 13.94 seconds. Not blistering fast, but
remember, the boat was running on pump gas. At speed, the
single-pipe, Big-Bore engine turned 7060 rpm. Once we had solid
numbers with the single-pipe Big-Bore, Judge hopped on the
triple-pipe-equipped Big-Bore GP1200R. Just like its
single-pipe-equipped counterpart, the triple-pipe beast also
burned its impeller off the line. The zero-to-20-mph time of the
triple-pipe boat was nearly identical to that of the single-pipe
craft at 3.27 seconds. From 20 mph to 35 mph, the triple-pipe
craft wasn't much quicker than the single-pipe-equipped boat
either, with a time of 0.89 seconds to the single-pipe craft's
time of 0.92 seconds. But, from 35 mph to its peak speed, the
triple-pipe-equipped GP1200R pulled away from the single-pipe
craft. The triple-piped Big-Bore went from 35 mph to its average
peak speed of 79.87 mph in 9.25 seconds - 3.77 seconds quicker
than the single-pipe Big-Bore went from 35 mph to its nearly 10
mph slower top speed. While Judge didn't get Bamdas' claimed top
speed out of the boat on our multiple-pass average, he did get a
one-time peak speed of 80.28 mph from the triple-piped Big-Bore.
The peak engine speed of the craft was 7780 rpm. For your
information, both craft were filled with five gallons of fuel at
the beginning of the radar runs. While the triple-pipe-equipped
Big-Bore didn't do Bamdas' claimed 80-plus mph on every run, the
boat's speedometer did consistently show top speeds of 91 to 92
mph, which would excite most weekend warriors.
Once through with the speed testing, I put on my wetsuit and
life vest and jumped on the single-pipe Big-Bore. From witnessing
the boat during the radar runs, I knew I wasn't going to be
impressed with the craft's out-of-the-hole performance, and sure
enough, I wasn't. The last time that I rode a boat that spun the
impeller this bad was when I sucked a bunch of rocks through the
pump of one of our long-term test boats. But hey, this boat was
about top speed, not acceleration. According to Judge, he could
easily fix the out-of-the-hole impeller spin, but not without
taking away from the craft's top speed. But again, according to
Bamdas, top speed is what the Big-Bore Kit is all about.
At speed, the single-pipe Big-Bore handles much like a stock
GP1200R does: When the water gets choppy, the boat has a tendency
to porpoise. Cornering was also like that of a stock boat, and I
found that a neutral trim setting work well all around. The boat
carbureted well throughout its entire powerband, whether riding in
a straight line or carving through a slalom course. Like the
triple-pipe Big-Bore, the speedo on the single-pipe Big-Bore also
read a little high - about 10 mph - at speed.
After riding the single-pipe Big-Bore, I jumped on the
triple-pipe version, and out of the hole it felt as though I
hadn't changed boats at all. But once the impeller stopped
spinning and the boat came on plane, the difference in the two
craft was very apparent. I immediately knew which setup was for
me. At around 35 to 40 mph, I could feel the triple-pipe Big-Bore
engine's power valves open as the boat accelerated to speed. Even
with its increased mid range and top speed, the handling of the
triple-pipe Big-Bore was also very similar to that of a stock GPR.
Although the triple-pipe boat was nearly 10 mph faster on the big
end, the two Riva boats corned almost identically and, like the
single-pipe Big-Bore, the triple-pipe craft had a tendency to
porpoise when the water got a little rough, though it was a little
more pronounced at speed. On one occasion, the impeller on the
triple-pipe Big-Bore did break loose on me in a turn, causing the
boat to feel as though I was coming off-line. But hey, again, the
boat was set up for top speed. Overall, both of the Riva Big-Bore
GPRs tracked unbelievably well, especially when you consider their
top speeds.
So, now that you know exactly how each of the two Riva Big-Bore
GP1200Rs ran, and what I think of their on-water performance, let
me fill you in on what the modifications to each craft consist of.
As you now know, Riva offers two versions of its Big-Bore
GP1200R Kits - one with its single-pipe Stinger3 exhaust system,
the other with Factory Pipe's triple-pipe system. And for the most
part, that is the biggest difference between the two boats. The
engine modifications to both craft started out with truing and
welding the OE crankshaft. Next, Riva modified the crankcases to
accept the larger, 86mm pistons. This modification consisted of
grinding off the lip at each cylinder opening in the cases. Once
finished with the cases, Riva bored out each of the engine's three
cylinders (which are Nikasil-coated) to accept the cast-iron,
Big-Bore cylinder sleeves. After the sleeves were dropped into the
cylinders, they were bored to accept Riva-modified, 86mm pistons
and decked for a true cylinder-head surface. The port openings in
the sleeves were then matched to the cylinder ports, which
included a slight raising of the exhaust port. Included with the
Big-Bore sleeves are Riva's exhaust valves, which are matched to
the cylinder's exhaust port and feature captured pins. The Riva
Big-Bore piston kit includes Riva-modified pistons, piston rings,
top-end bearings and circlips.
Once the cylinder work was complete, the engines were ready to
be assembled. Included with the Big-Bore cylinder kit are new
base-gaskets that have a larger bore and are 0.060 of an inch
thick. The stock base-gasket is 0.018 of an inch thick. The
thicker gaskets are required because of the different height of
the Big-Bore pistons. Due to the fact that the piston diameter of
the Big-Bore Kit's pistons is 6mm larger than the stock pistons,
larger-diameter combustion-chamber domes were required, so Riva
used its three-piece, girdle-type cylinder heads with 48cc domes.
With the 48cc domes and the flat-top 86mm pistons, the 1359cc mill
(which Riva likes to reference as a rounded-up 1400cc) had a
cranking compression of 145 psi with the exhaust valves closed and
135 psi with the valves open - and it is pump-gas safe (super
unleaded), according to Riva, when used with Riva's Pro Series
Digital Ignition and the properly selected timing curve. The Riva
GP1200R ignition has four preset timing curves, one of which is
designed for Riva's Stinger3 exhaust pipe, and another for triple
pipes without porting. In addition to its different timing curves,
the ignition also has an adjustable rev limiter, which is also a
must with the Big-Bore Kits. Judge had the rev limit set at 9000
rpm on both the single-pipe and triple-pipe Big-Bores. Other
features of the Riva Pro Series Digital Ignition includes four
different exhaust-valve maps and an instrumentation warning
override system, which eliminates the buzzer and warning light
that automatically come on when the GP1200R's OE catalytic
converter is removed and replaced with an aftermarket exhaust.
Judge had both Big-Bores' exhaust valves set to open at 5800 rpm,
and both craft were equipped with longer-reach, NGK BR9ES spark
plugs.
On the intake side of the engine, modifications to both
Big-Bores included the addition of Riva's reed stuffers to the OE
reed-valve assemblies, rejetting of the stock carburetors, and the
addition of Riva's E/Z Tune Kit, which includes replacement
adjustment screws for the carburetors that feature a T-handle
design, for ease of adjusting the carbs. Believe it or not, the
stock choke system remained intact on each engine, as did the OE
intake manifold and reed-valve plate. In an effort to control fuel
pressure within the carbs, Judge added a restrictor jet to the
carburetor return line on each boat. The stock air box was also
replaced on both the single-pipe and triple-pipe engines with
Riva's flame-arrestor kit, which includes three individual,
non-absorbent flame arrestors; three billet-aluminum flame
arrestor adapters; and three water-repellent prefilter covers.
On the exhaust side is where the two Big-Bore mills differed.
On the single-pipe Big-Bore, the OE exhaust system was retained
from the cylinders up to the point where the system's catalytic
converter starts. This is where Riva's all-new Stinger3 exhaust
pipe replaced the GP1200R's catalytic converter. In addition to
adding power, the Stinger3 also drastically reduces the weight of
the engine's exhaust system, in turn reducing the overall weight
of the craft. On the Big-Bore, Riva equipped the Stinger3 with a
Jet Works In-Line Adjustable Water Restrictor, which allows for
fine-tuning of the exhaust. On the triple-pipe Big-Bore, a Factory
Pipe exhaust system - which includes three manifolds, head pipes
and expansion chambers - replaced the complete stock exhaust
system. In addition to exhaust-pipe modifications, Riva's Free
Flow Exhaust Kit, which replaces the boat's restrictive
sound-suppression system, was also used on each boat. Both boats
retained their stock waterboxes.
One modification that Riva made to the Factory Pipe exhaust
system is that they remove the debris screen and the water jets
from the system's water-log manifold and installed a Riva inline
water filter/restrictor (into which they installed the jets from
the Factory Pipe water log manifold) in each of the three head
pipe's water lines. This allows a slightly higher volume of
cooling water to the engine. According to Judge, the single-pipe
Big-Bore produces about 190 horsepower, and the triple-pipe
version produces in the neighborhood of 220.
In an effort to turn the increased power of both Big-Bores into
speed, the OE impellers in both of the Big-Bore craft were swapped
for Solas' 14/20¡ Concord impellers. The OE impeller washer,
which is 2mm thick, was left off the impeller shaft in an effort
to set the impeller back in the stock pump housing. For
durability, a Riva billet-aluminum impeller cone replaced the
rubber nose cone on each craft's impeller. Other modifications to
each boat's pump setup included the replacement of the stock pump
cone with a Riva GPR Performance Pump Cone, which has the same
contour as the OE reduction nozzle and actually tightens up the
nozzle's volume; and the addition of Riva's Pro Pump-Seal Kit,
which stuffs the voids around the OE pump shoe in an effort to
reduce cavitation.
Water is fed to the impeller on each craft through a Riva GPR
top-loader intake grate. While Riva offers three different
intake-grate setups for the GPR, Judge has found that the
company's single-scoop, one-bar/two-bar grate works the best for
top speed. And again, that's what these two craft are all about.
In an effort to keep the craft's handling intact, Judge also
replaced both the GPR's OE ride plates and trim tabs with Riva's
GPR Performance Ride Plate and GPR Trim Tabs. Riva claims that its
ride plate alone is worth a couple of miles-per-hour over the OE
ride plate on the GP1200R. Unfortunately, I wasn't able to test
just the ride plate at the time. The increased length of the ride
plate and trim tabs helps reduce the craft's tendency to porpoise.
The final modification to both Big-Bores in the handling
department was the addition of Riva's GPR Pro Series Sponsons,
which replaced the OE sponsons on each craft. The sponsons, which
are bolt-on, feature three-position adjustability and are designed
to improve both straight-line tracking and cornering.
Other modifications to the craft include the addition of a fuel
line on the triple-pipe boat from a modified fuel tank pick-up
(the screen was cut out of the fuel tank pick-up and a piece of
fuel line was added to it to increase its length) to the main
carburetor fuel-feed line, and dual cooling lines from the pump to
the engine/exhaust on both boats. The dual cooling was achieved by
installing Riva's High-Flow Pump Strainer to the OE pump.
So, the only real difference between the single-pipe-equipped
GPR and the triple-pipe-equipped GPR is just that - the exhaust
systems. Okay, so the single-pipe boat that we tested did still
have its oil-injection system, whereas the triple-pipe-fitted boat
was set up for premix. Judge opts for Klotz R-50 oil at a premix
ratio of 32:1.
Generally, Riva recommends running premix; however, the
single-pipe boat will run fine using the oil-injection system if
desired. According to Judge, however, with the increased rpm that
the triple-pipe engine turns, premix is a must.
Now, the question is: Are the Riva Big-Bore Kits worth the
money? Well, if you own a GP1200R and you have the need for speed,
then the answer is certainly yes. So, the next question is: Which
of the two Big-Bores is for you? The triple-pipe version is
definitely the one for me; however, I would give up some top speed
for less cavitation out of the hole - but that's just me. The
difference in the price of the two kits is about $2500, and while
all of the parts in both kits are available separately, Riva does
offer a discount if you buy either of the complete Big-Bore Kits.
So, if you own a GP1200R and speed is your thing, then one of
the Riva Big-Bore Kits is probably just what you need.
pwi